Customized design and production
Provide whole engineering solution,covering material, process, finish etc
Ductile iron(EN-GJS-400-18/450-10/500-7/600-3/700-2/800-2), Carbon steel, alloy steel available
Short leadtime for toolings(30~35 days) and samples (5~7 days)
Precision machining, heat treatment and surface treatment available
Design, production, delivery and professional service in one stop solution
OEM and ODM service
"No compromise" philosohpy in quality control
4000~5000 tons per year of casting capacity
A more than 20 years foundry
ISO9001 and TS 16949 certified
1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.5 kg to 100 kg;
4. Main process:
- Casting Process: Investment Casting, Lost wax Casting, Water Glass Casting, Silica Sol Casting, etc,
- Further Production Process: Deburring, Sand blasting, Machining, Heat Treatment, Surface treatment, etc.
5. Material Available:
- Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55...etc.
- Alloy Steel: 15Mn, 40Cr, 42CrMo...and other alloy steel.
- Stainless Steel: SUS304, SUS316, SUS316L, SUS410...etc.
6. Available software: Pro/E, Auto CAD, Solidwork.
7. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples.
Further Production Process:
1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2. Heat Treatment: annealing , carburization, tempering, quench, normalization and surface tempering
3. Surface treatment: Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.
Tooling & Mould:
1. Mould life: usually semi-permanent.
2. Tooling Leadtime: 15-25 days, depending on the structure and size.
3. Tooling & mould maintenance: Be responsible by Evergreen Machinery.
Quality control:
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISDO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.
Application:
1. Engine parts,
2. Auto parts,
3. Machinery Parts,
4. Rail Train parts,
5. Truck Parts,
6. Tractor Parts
7. Construction Equipment
8. Agriculture Equipment,
9. Other industrial fields.
PROCESS | MATERIAL | |
Lost Foam Casting | Ductile iron GGG 40 to GGG 80 / Grey Iron ASTM 60-40-18 / 65-45-12 / 80-55-06 / 100-70-03 | |
Sand Casting | Green Sand | Grey Iron, Ductile Iron, Malleable Iron, Stainless Steel, Carbon Steel, Aluminum Alloy, Brass, etc |
Furan Resin Sand | ||
Cold Harden Resin Sand | ||
Investment Casting | Sodium Silicone | Stainless Steel, Carbon Steel, Special Alloy Steel, Brass |
Silica Sol | ||
Forging | Hammer Forging | Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminum |
Die Forging | ||
Roll Forging | ||
Die Casting | High Pressure Die Casting | Aluminum, Zinc, Brass |
Low Pressure Die Casting | ||
Gravity Pressure Die Casting | ||
Surface Finish | Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc. | |
Machining | Lathe, planer, drilling, boring, tapping, line cutting, milling, CNC | |
Inspection | Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine. | |
1. OEM & ODM both accepted. Products can be designed and produced as per customer's requirements in forms of Samples, Drawings or even just a draft idea.
2. Over 20 years of experience in casting, welding, forging and precision machining for US, European and other overseas markets.
3. Leadtime (Negotiable) :
- For toolings: around 15-35 days.
- For samples: 7- 15 days.
- For batch production: 25 days.
4. Payment terms (Negotiable):
- For toolings: 100% pre-payment before development.
- For samples: For free unless the sample(s) value is too big.
- For mass production: 30% down payment before production (and after samples approval), balance 70% before delivery.
5. Package: Carton Box, PlyWood Box, Standard Export Pallets or as per customers’ requirements.
6. Shipping terms: EXW, FOB, CFR, CIF, DDP, DDU...all could be accepted.
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