Customized Foaming Lost Casting Gearbox

1. ISO9001 & TS 16949 Certified.

2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS

3. Product weight range: From 0.5 kg to 100 kg;

4. Main process:

  - Casting Process: Investment Casting, Lost wax Casting, Water Glass Casting, Silica Sol Casting, etc,

  - Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc.

5. Material Available:

  - Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55...etc.

  - Alloy Steel: 15Mn, 40Cr, 42CrMo...and other alloy steel.

  - Stainless Steel: SUS304, SUS316, SUS316L, SUS410...etc.

6. Available software: Pro/E, Auto CAD, Solidwork.

7. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples.

Further Production Process:

1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;

2. Heat Treatment:  annealing , carbonization, tempering, quench, normalization and surface tempering

3. Surface treatment: Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.

Tooling & Mould:

1. Mould life: usually semi-permanent.  

2. Tooling Leadtime: 15-25 days, depending on the structure and size.

3. Tooling & mould maintenance: Be responsible by Evergreen Machinery.

Quality control:

1. Quality control: The defective products rate is less 0.1%.

2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISDO standard or customer requirements

3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;

4. After-sales services are available all time.

5. Quality situation can be traceable.

1. OEM & ODM both accepted. Products can be designed and produced as per customer's requirements in forms of Samples, Drawings or even just a draft idea.

2. Over 20 years of experience in casting, welding, forging and precision machining for US, European and other overseas markets.

3. Leadtime (Negotiable) :

    - For toolings: around 15-35 days.

    - For samples: 7- 15 days.

    - For batch production: 25 days.

4. Payment terms (Negotiable):

    - For toolings: 100% pre-payment before development.

    - For samples: For free unless the sample(s) value is too big.

- For mass production: 30% down payment before production (and after samples approval), balance 70% before delivery.

5. Package: Carton Box, PlyWood Box, Standard Export Pallets or as per customers’ requirements.

6. Shipping terms: EXW, FOB, CFR, CIF, DDP, DDU...all could be accepted.